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High Current Kelvin Contacts

50 Amp rated contacts for ZIF and standard Test Socket applications.

Products/High Current Kelvin Contacts
The Engineer's Notebook

These High Current Kelvin Contact pins were originally developed to meet some of the most specialized and demanding electrical test applications in the industry. Over time, their performance and reliability became well recognized across the industry for their ability to deliver consistent, high-current Kelvin measurements in challenging test environments.

The Tooltronics HPK Series High Current Kelvin Contacts are engineered for demanding electrical test applications requiring exceptional current-carrying capability and reliable Kelvin measurements. Designed for high-power environments, these contacts provide stable, low-resistance connections under continuous load conditions.

Each HPK contact is rated for 50 amps per side continuous, making the series an excellent choice for high-current testing applications. The contacts are heat treated and finished with gold over boron nickel, providing superior conductivity, corrosion resistance, and long service life in production test environments.

Built for performance and durability, Tooltronics HPK Series Kelvin Contacts offer a robust and dependable solution for high-current, precision electrical testing.

HPK-FS-xxx

50A Rated

ZIF Applications
HPK-FS-xxx

High Current Kelvin Contact for ZIF Test Socket Applications


Compatibility .025 - .080 leads
Spacing .150" min centers
Support Sq/Rect/Round Leads
Current Rating 50 Amps per side

HPK-xxx

50A Rated

Standard Applications
HPK-xxx

High Current Kelvin Contact for Test Socket Applications


Compatibility .040 - .080 leads
Spacing .150" min centers
Support Round Leads
Current Rating 50 Amps per side

HPK-FS-1.5mm

25A Rated

Metric ZIF
HPK-FS-1.5mm

High Current Kelvin Contact for ZIF Test Socket Applications


Compatibility .025 - .080 leads
Spacing 1.5mm min centers
Support Sq/Rect/Round Leads
Current Rating 25 Amp

Key Features

  • 50 Amp current rating
  • ZIF and Standard options
  • .150" minimum centers
  • Accommodates various lead diameters
Below the Fold

High Current Kelvin Contacts for Demanding Applications

What Are HPK High Current Kelvin Contacts?

HPK High Current Kelvin Contacts from Tooltronics, Inc. are engineered for demanding electronic test applications requiring high-current capability, reliable electrical performance, and accurate Kelvin measurement. Designed for production and engineering environments, HPK contacts provide dependable connections for high-power device testing and repeated cycling applications.

Kelvin contacts utilize separate current and sensing contact points to help minimize the effects of contact resistance during electrical testing, allowing for more accurate and repeatable measurements.

Built for High-Current Performance

HPK Kelvin Contacts are precision CNC machined from Beryllium Copper, then heat-treated for excellent spring properties, durability, and long-term reliability. Contacts are gold over boron nickel plated to provide excellent conductivity, corrosion resistance, and extended service life in demanding test environments.

HPK Features

  • Rated up to 50 amps per side

  • Designed for demanding high-current applications

  • Precision CNC machined construction

  • Heat-treated Beryllium Copper

  • Gold over boron nickel plating

  • Long service life for repeated cycling

  • Replaceable contact systems

  • Made in USA manufacturing

Common Applications

  • High-current production testing

  • Power electronics testing

  • DC-DC converter testing

  • Burn-in and validation fixtures

  • Automated test equipment (ATE)

  • Aerospace and defense electronics

FAQ

What is the maximum current rating?

HPK High Current Kelvin Contacts are rated up to 50 amps per side.

What type of test sockets are these contacts compatible with?

The standard HPK contacts are designed for standard applications such as LIF test sockets.

Tooltronics, Inc. also offers the dedicated HPK-FS product line, which is specifically designed for ZIF test socket applications.

What materials are used?

HPK contacts are precision CNC machined from Beryllium Copper, heat-treated for durability and spring performance, and gold over boron nickel plated for excellent conductivity and corrosion resistance.

Custom Engineering Support

Tooltronics manufactures both standard and fully custom high-current Kelvin contact solutions for specialized testing applications.

  • Request a quote

  • Discuss a custom application

  • Contact engineering support

Need a Custom Solution?

Tooltronics specializes in custom engineering. Contact our team to discuss your specific testing requirements.

Contact Engineering